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Gearbox Refurbishment

Maximizing Gearbox Performance and Reliability

 

Industrial gearboxes operate under high demands for availability, reliability, and performance. Changes in manufacturing processes or production volumes can lead to equipment damage, malfunctions, and costly downtime. Timing the removal and remanufacturing of gearboxes is critical to achieving the optimal balance between extended service life and reduced operating costs.

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At EXPERTECH ENGINEERING, we provide a full range of gearbox refurbishment services designed to diagnose, repair, and optimize your equipment. Our solutions are tailored to eliminate problems and enhance performance, covering all brands and types of gearboxes.

Our Approach: Expertise, Resources, and Precision

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1. The Right Know-How

  • Our technicians undergo extensive training in gearbox analysis, bearing installation, lubrication systems, and condition monitoring technologies.

  • We understand the importance of proper installation, lubrication, handling, storage, alignment, transportation, and maintenance.

  • This expertise ensures accurate diagnostics and effective repairs, minimizing downtime and maximizing performance.

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2. The Right Resources

  • Our certified rebuilders have access to an unparalleled inventory of parts, tools, and technical support.

  • They are trained in the latest technologies and best practices, enabling them to perform root-cause failure analyses and troubleshooting.

  • With these resources, we deliver repairs that meet the highest standards of quality and reliability.

Our Gearbox Refurbishment Process

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  1. Complete Disassembly:
    The gearbox is fully disassembled to assess its condition and identify worn or damaged components.

  2. Component Analysis and Replacement:
    All worn parts—such as bearings, gears, gaskets, seals, and other mechanical components—are replaced. If replacement parts are not commercially available, we redesign and remanufacture them to meet original specifications.

  3. Precision Assembly:
    The gearbox is meticulously reassembled using advanced techniques and high-quality components.

  4. Final Testing:
    Each refurbished gearbox undergoes rigorous testing to ensure optimal efficiency and operation. We check for issues such as noise, leaks, or vibrations, guaranteeing that the gearbox performs like new.

Why Choose EXPERTECH ENGINEERING?​

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  • Comprehensive Expertise: We cover all aspects of gearbox refurbishment, from diagnosis to delivery.

  • Brand-Agnostic Solutions: Our services are compatible with all brands and types of gearboxes.

  • Cost-Effective Maintenance: By extending the service life of your gearboxes, we help you reduce operating costs and avoid unplanned downtime.

  • Commitment to Quality: Every repair is backed by our dedication to precision, reliability, and customer satisfaction.

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